Induction melting furnace
Induction melting furnace – induction coreless melting furnaces mean to melt metal and get cast iron and steel casting of the highest quality, also for founding high-hardness and stainless alloys, ferroalloys. Induction furnaces use in the foundries of the metallurgical plant, in the precision casting shops and in the repair shops of the machine-building factories. ICMEF – are retrofit furnaces of IAC, ICIC, ISC. Induction melting furnace is suitable to melt non-ferrous metals and alloys, such as brass, bronze, aluminum, copper and others.
If you have any questions about acquisition of equipment, please, contact our marketing department.
Tel./Fax.: (0619) 42-40-12; 42-02-19; 42-03-14
Mob.: +3(095) 040-75-17; +3(098) 63-502-63
E-mail: info@termolit.com;
ARRANGEMENT OF THE INDUCTION FURNACE
Induction melting furnace in their design features comprises of main unit that means for melting and associated equipment. Melting unit represents a skeleton, which consists of two fabricated housings as well as hydraulic rams and central part of the induction block. Positioning group made from the sheet-rolling stainless steel.
The water-cooled induction heating coil manufactures from the copper pipe. Electric power and water supply on a coil carry out through the flexible leads. The necessary inclination (95 degrees) is provided by rams that impel by hydraulics. A supervisory control station in response to inclination is coincident with all furnace`s control panel and arranges at the operating area of the furnace.
The induction melting furnace operates on three-phase alternating current 3*380 V from the shopfloor power line or from an individual converter by usage thyristor frequency converter, which converts three-phase current of industrial frequency to one-phase current of high frequency. Control devices for monitoring operation of the converter placed on a front of the control panel. Frequency regulation while in operation carries out automatically. Control and signaling sensors of a furnace cooling system and capacitors are placed on a cooling-water control unit.
INDUCTION MELTING FURNACE IN OPERATION
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MAIN ADVANTAGES OF THE INDUCTION MELTING FURNACE:
Termolit LLC produces equipment and employees the newest modern technologies. Equipment completes with reliable, quality parts and has manifold advantages, such as:
- High-quality component parts are used – German and Czech medium-frequency capacitors;
- Ecologically clean and quality materials are used, without usage of asbestos;
- Reliable thyristor frequency converters with automatic frequency trim during melting process;
- Higher melting power;
- Cylinder rods are defended against metal splashes;
- High reliability of furnaces operation;
- Safety of equipment while in operation;
- Inductance of induction coils and connective lines, capacity of capacitor banks are optimized. As a result there are minimal losses in the furnace contour, as in:
- Higher output;
- Economically power consumption;
- Higher efficiency coefficient.
Coreless furnaces differ in design features, in size of the working chambers and in temperature range.
Type designation ICMEF – XX/XXX TH Example – ICMEF – 0,4/0,35 TH 1
| I – heating method - inductive | 0,4 – nominal capacity, t |
| C – design feature - coreless | 0,35 – converter capacity, MWatt |
| M - melting | T – thyristor frequency converter |
| E - electric | H – hydraulic tilt |
| F - furnace | 1 – one melting unit |
Type designation ICMEF – XX/XXX TgM Example – ICMEF – 0,03/0,05 TrM1
| I – heating method - inductive | 0,03 - nominal capacity, t |
| C – design feature - coreless | 0,05 - converter capacity, MWatt |
| M - melting | Тr – transistor generator |
| E - electric | М – mechanical tilt |
| F - furnace | 1 - one melting unit |
Delivery set for ICMEF - ХХ/ХХ TH*:
| № | Name | With one melting unit | With two melting units |
| 1 | Melting unit ICMEF* | 1 | 2 |
| 2 | Thyristor frequency converter TFC | 1 | 1 |
| 3 | Capacitor bank ICMEF | 1 | 1 |
| 4 | Water-cooled cables ICMEF | 2 | 4 |
| 5 | Control and signaling console CSC with hydraulic unit | 1 | 1 |
| 6 | Heat-exchanger IM | 1 | 1 |
| 7 | Set of bus-bars ICMEF | 1 | 2 |
| 8 | Spare parts to thyristor frequency converter | 1 | 1 |
| 9 | Mounting components | 1 | 1 |
| 10 | Maintenance documentation | 1 | 1 |
* two or three melting units in set are possible
Delivery set for ICMEF - ХХ/ХХ ТrМ*:
| № | Name | With one melting unit | With two melting units |
| 1 | Melting unit ICMEF* |
1 |
2 |
| 2 | Transistor generator HFTG | 1 | 1 |
| 3 | Water-cooled cables ICMEF | 2 | 4 |
| 4 | Mounting components | 1 | 1 |
| 5 | Maintenance documentation | 1 | 1 |
Technical characteristics
| № | Furnace type | Capacity, t | Power of supply converter, kW | Speed of metal melting and superheating, t/h | Voltage of feeding mains, V | Water discharge for cooling (general) , m3/h | Specific charge og the electric power, kW.h/t | Type of frequency converter |
| 1 | ICMEF-0,005/0,01 ТrМ* | 0,005 | 10 | 0,01 | 380 | 1,3 | 540 | HFTG-5-22 |
| 2 | ICMEF-0,01/0,02 ТrМ* | 0,01 | 20 | 0,02 | 380 | 1,5 | 540 | HFTG-20-22 |
| 3 | ICMEF-0,03/0,05 ТrМ* | 0,03 | 50 | 0,04 | 380 | 3,5 | 540 | HFTG-50-2,4/8,0/10,0 |
| 4 | ICMEF-0,03/0,1 ТrМ* | 0,03 | 100 | 0,06 | 380 | 3,8 | 540 | HFTG-100-2,4/4,0 |
| 5 | ICMEF-0,06/0,05 ТrМ* | 0,06 | 50 | 0,07 | 380 | 3,3 | 550 | HFTG-50-6,0 |
| 6 | ICMEF-0,06/0,1 ТrМ* | 0,06 | 100 | 0,11 | 380 | 4,5 | 530 | HFTG-100-2,4 |
| 7 | ICMEF-0,1/0,1 ТrМ* | 0,10 | 100 | 0,16 | 380 | 5,0 | 540 | HFTG-100-8,0 |
| 8 | ICMEF-0,1/0,1 TH* | 0,10 | 100 | 0,16 | 380 | 6,0 | 540 | TFC-100-2,4 |
| 9 | ICMEF-0,16/0,16 TH* | 0,16 | 160 | 0,23 | 380 | 8,5 | 550 | TFC-160-2,4 |
| 10 | ICMEF-0,16/0,25 TH* | 0,16 | 160 | 0,36 | 380 | 8,7 | 530 | TFC-250-2,4 |
| 11 | ICMEF-0,25/0,25 TH* | 0,25 | 250 | 0,38 | 380 | 8,9 | 550 | TFC-250-1,0 |
| 12 | ICMEF-0,25/0,35 TH* | 0,25 | 350 | 0,4 | 380 | 9,0 | 530 | TFC-350-1,0 |
| 13 | ICMEF-0,4/0,35TH* | 0,40 | 350 | 0,58 | 380 | 9,8 | 540 | TFC-350-1,0 |
| 14 | ICMEF-0,4/0,4 ТH* | 0,40 | 400 | 0,61 | 380 | 9,8 | 530 | TFC-400-1,0 |
| 15 | ICMEF-0,4/0,5 TH* | 0,40 | 500 | 0,76 | 380 | 10,0 | 520 | TFC-500-1,0 |
| 16 | ICMEF-0,5/0,4 TH* | 0,50 | 400 | 0,58 | 380 | 10,3 | 550 | TFC-400-1,0 |
| 17 | ICMEF-0,5/0,5 TH* | 0,50 | 500 | 0,60 | 380 | 10,5 | 530 | TFC-500-1,0 |
| 18 | ICMEF-0,65/0,5TH* | 0,65 | 500 | 0,65 | 380 | 11,5 | 550 | TFC-500-1,0 |
| 19 | ICMEF-0,8/0,65 TH* | 0,8 | 650 | 1,0 | 380 | 18,0 | 560 | TFC-650-1,0 |
| 20 | ICMEF-1,0/0,8 TH* | 1,00 | 800 | 1,3 | 6000/10000 | 21,2 | 570 | TFC-800-1,0 |
| 21 | ICMEF-1,5/1,2 TH* | 1,50 | 1200 | 1,3 | 6000/10000 | 24,0 | 570 | TFC-1200-1,0 |
| 22 | ICMEF-2,5/1,6 TH* | 2,5 | 1600 | 2,3 | 6000/10000 | 27,2 | 570 | TFC-1600-0,5 |
| 23 | ICMEF-3,0/1,6 TH* | 3,0 | 1600 | 2,8 | 6000/10000 | 32,0 | 590 | TFC-1600-0,5 |
| 24 | ICMEF-5,0/3,2 TH* | 5,0 | 3200 | 5,2 | 6000/10000 | 41,0 | 590 | TFC-3200-0,25 |
WHY IT’S NECESSARY TO PLACE AN ORDER WITH TERMOLIT LLC
Production of Termolit LLC – is a guarantee of high quality of the produces equipment. In consequence of modern technical equipment we can fulfill the most complex orders that will satisfy the diverse need of our customers. In our company you can buy the high quality induction furnace and at an affordable price.
Our induction equipment has superior technical characteristics, it’s reliable and effective at work, corresponds to International Standard of Quality. Price conforms to the quality, but it’s still accessible, because you buy immediately from manufacturer.
Delivery timeframe and commissioning of equipment are always minimal. We provide warranty handling independently of customer location.
If you buy induction furnace in Termolit LLC you can expect:
- Affordable price from manufacturer;
- Technical support at any time of day;
- Profitable post-warranty service.
We will offer all what you need!