INDUCTION FURNACE FOR MELTING OF METAL
Induction furnace for metal of melting – is the most demand industrial equipment in the metallurgical industry. Such furnaces are ideal for melting ferrous, non-ferrous and precious metals. This equipment is widely used in foundries, as well as in machine and shipbuilding enterprises that equip their workshops with such furnaces.
If you have any questions about acquisition of equipment please contact our marketing department.
Tel./Fax.: (0619) 42-40-12; 42-02-19; 42-03-14
Mob.: (095) 040-75-17; (098) 63-502-63
E-mail: info@termolit.ua;
ARRANGEMENT OF METAL MELTING FURNACE
Steel, cast iron, copper, brass, bronze, aluminum are melted in induction melting furnaces. They are work influenced by electromagnetic field that promotes good mixing of the metal during melting. The furnace is retrofitted by inclined device by means of which the metal is dumped into the dipper. The hydraulic system provides flowing tilt for melting unit. The inductor is located inside of this unit, which is made in the form of a copper coil. For metal melting in the melting unit using two types of crucibles there are lined and graphitic. For ferrous metals using rammed lining, for non-ferrous metals applying graphitic crucibles. During the metal melting cooling of two circuits occurs: inner circuit in which distilled water are circulated that cooling by outer circuit (process water).
INDUCTION FURNACES ADVANTAGES
Before you decide to buy the induction furnace for metal melting, you should to get acquainted with it numerous advantages:
- High process economy;
- The accuracy persist, as well as the homogeneity of the chemical composition;
- Environmental friendly and quality materials are used in the production, without usage of asbestos;
- High-quality component parts are used: thyristors, diodes, new generation capacitors there are supplied by reliable and verified suppliers;
- The highest melting power;
- In response to technical optimization high productivity and efficiency were achieved;
- Innovative technologies are used in production;
- Overthrow furnace system is securely protected;
- Failure-free and reliable operation;
- Failure-free in during furnace operation;
- Convenience and ease of maintenance as well as extensive opportunities for process automation;
- Low air pollution.
Such furnaces present in many variants and differ by such characteristics:
- Construction features;
- Organization of melting process;
- Weight and size of the production chamber;
- Temperature characteristics.
INDUCTION MELTING FURNACES IN OPERATION
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Type designation ICMEF – XX/XXX TH Example – ICMEF – 0,4/0,35 TH 1
| I – heating method - inductive | 0,4 – nominal capacity, t |
| C – design feature - coreless | 0,35 – converter capacity, MWatt |
| M - melting | T – thyristor frequency converter |
| E - electric | H – hydraulic tilt |
| F - furnace | 1 – one melting unit |
Type designation ICMEF – XX/XXX TgM Example – ICMEF – 0,03/0,05 TgM1
| I – heating method - inductive | 0,03 - nominal capacity, t |
| C – design feature - coreless | 0,05 - converter capacity, MWatt |
| M - melting | Тр – transistor generator |
| E - electric | М – mechanical tilt |
| F - furnace | 1 - one melting unit |
Delivery set for ICMEF - ХХ/ХХ TH*:
| № | Name | With one melting unit | With two melting units |
| 1 | Melting unit ICMEF* | 1 | 2 |
| 2 | Thyristor frequency converter TFC | 1 | 1 |
| 3 | Capacitor bank ICMEF | 1 | 1 |
| 4 | Water-cooled cables ICMEF | 2 | 4 |
| 5 | Control and signaling console CSC with hydraulic unit | 1 | 1 |
| 6 | Heat-exchanger IM | 1 | 1 |
| 7 | Set of bus-bars ICMEF | 1 | 2 |
| 8 | Spare parts to thyristor frequency converter | 1 | 1 |
| 9 | Mounting components | 1 | 1 |
| 10 | Maintenance documentation | 1 | 1 |
* two or three melting units in set are possible
Delivery set for ICMEF - ХХ/ХХ ТРМ*:
| № | Name | With one melting unit | With two melting units |
| 1 | Melting unit ICMEF* |
1 |
2 |
| 2 | Transistor generator HFTG | 1 | 1 |
| 3 | Water-cooled cables ICMEF | 2 | 4 |
| 4 | Mounting components | 1 | 1 |
| 5 | Maintenance documentation | 1 | 1 |
Technical characteristics
| № | Furnace type | Capacity, t | Power of supply converter, kW | Speed of metal melting and superheating, t/h | Voltage of feeding mains, V | Water discharge for cooling (general) , m3/h | Specific charge og the electric power, kW.h/t | Type of frequency converter |
| 1 | ICMEF-0,005/0,01 ТрМ* | 0,005 | 10 | 0,01 | 380 | 1,3 | 540 | HFTG-5-22 |
| 2 | ICMEF-0,01/0,02 ТрМ* | 0,01 | 20 | 0,02 | 380 | 1,5 | 540 | HFTG-20-22 |
| 3 | ICMEF-0,03/0,05 ТрМ* | 0,03 | 50 | 0,04 | 380 | 3,5 | 540 | HFTG-50-2,4/8,0/10,0 |
| 4 | ICMEF-0,03/0,1 ТрМ* | 0,03 | 100 | 0,06 | 380 | 3,8 | 540 | HFTG-100-2,4/4,0 |
| 5 | ICMEF-0,06/0,05 ТрМ* | 0,06 | 50 | 0,07 | 380 | 3,3 | 550 | HFTG-50-6,0 |
| 6 | ICMEF-0,06/0,1 ТрМ* | 0,06 | 100 | 0,11 | 380 | 4,5 | 530 | HFTG-100-2,4 |
| 7 | ICMEF-0,1/0,1 ТрМ* | 0,10 | 100 | 0,16 | 380 | 5,0 | 540 | HFTG-100-8,0 |
| 8 | ICMEF-0,1/0,1 TH* | 0,10 | 100 | 0,16 | 380 | 6,0 | 540 | ТПЧ-100-2,4 |
| 9 | ICMEF-0,16/0,16 TH* | 0,16 | 160 | 0,23 | 380 | 8,5 | 550 | TFC-160-2,4 |
| 10 | ICMEF-0,16/0,25 TH* | 0,16 | 160 | 0,36 | 380 | 8,7 | 530 | TFC-250-2,4 |
| 11 | ICMEF-0,25/0,25 TH* | 0,25 | 250 | 0,38 | 380 | 8,9 | 550 | TFC-250-1,0 |
| 12 | ICMEF-0,25/0,35 TH* | 0,25 | 350 | 0,4 | 380 | 9,0 | 530 | TFC-350-1,0 |
| 13 | ICMEF-0,4/0,35TH* | 0,40 | 350 | 0,58 | 380 | 9,8 | 540 | TFC-350-1,0 |
| 14 | ICMEF-0,4/0,4 ТГ* | 0,40 | 400 | 0,61 | 380 | 9,8 | 530 | TFC-400-1,0 |
| 15 | ICMEF-0,4/0,5 TH* | 0,40 | 500 | 0,76 | 380 | 10,0 | 520 | TFC-500-1,0 |
| 16 | ICMEF-0,5/0,4 TH* | 0,50 | 400 | 0,58 | 380 | 10,3 | 550 | TFC-400-1,0 |
| 17 | ICMEF-0,5/0,5 TH* | 0,50 | 500 | 0,60 | 380 | 10,5 | 530 | TFC-500-1,0 |
| 18 | ICMEF-0,65/0,5TH* | 0,65 | 500 | 0,65 | 380 | 11,5 | 550 | TFC-500-1,0 |
| 19 | ICMEF-0,8/0,65 TH* | 0,8 | 650 | 1,0 | 380 | 18,0 | 560 | TFC-650-1,0 |
| 20 | ICMEF-1,0/0,8 TH* | 1,00 | 800 | 1,3 | 6000/10000 | 21,2 | 570 | TFC-800-1,0 |
| 21 | ICMEF-1,5/1,2 TH* | 1,50 | 1200 | 1,3 | 6000/10000 | 24,0 | 570 | TFC-1200-1,0 |
| 22 | ICMEF-2,5/1,6 TH* | 2,5 | 1600 | 2,3 | 6000/10000 | 27,2 | 570 | TFC-1600-0,5 |
| 23 | ICMEF-3,0/1,6 TH* | 3,0 | 1600 | 2,8 | 6000/10000 | 32,0 | 590 | TFC-1600-0,5 |
| 24 | ICMEF-5,0/3,2 TH* | 5,0 | 3200 | 5,2 | 6000/10000 | 41,0 | 590 | TFC-3200-0,25 |
WHY YOU SHOULD ORDER IN TERMOLIT LLC
Termolit LLC is a company that produces several of induction equipment for heating and melting of ferrous and non-ferrous metals. “Termolit” is a chief in this field not only at the market of Ukraine, but also abroad. All of this are bless to reliable and steady operation, to high quality products warranted, to fast execution of orders. A producer has many years of experience in induction heating field that is a guarantee high quality of producing equipment and high level of maintenance service.
To buy induction furnace of metal melting in “Termolit” LLC allows you to get equipment that accounts of all modern quality standards and requires characteristics.
“Termolit” LLC first of all are:
- competitive price for producer;
- minimal terms of order performance;
- high quality of produced equipment;
- order processing of any complexity;
- reliability and operating safety of all equipment produce.
Value of equipment is an important factor in our time. Price for induction furnace of metal melting is greatly accessible due to purchase happens by producer. You haven’t any necessity to overpay for mediator, and you will get the best equipment for a hardy faire price.
Besides, we guaranty service maintenance on the highest level. Put equipment into operation occurs in the shortest possible time with observance of all setting-up rules and adjustment and alignment. We can provide a warranty service and support after warranty period ending for all customers.
Please contact us and we will professionally execute the order of any complexity.