Induction heating units

Induction heating units

Induction heating units exist in order to be able to mechanically and thermally treat workpieces of bars, pipes, as well as steel parts and other products (hardening, plastic deformation, tempering, hot landing and other technological operations).

If you have any questions about acquisition of equipment please contact our marketing department.

Tel./Fax.: (0619) 42-40-12; 42-02-19; 42-03-14

Mob.: (095) 040-75-17; (098) 63-502-63

E-mail: info@termolit.ua;

 

Equipment application

Workpieces that are heated in TERMOLIT units can be round, square (rectangular) and non-standard sections. Their diameter in the case of a rounded section can be from 5 mm to 400 mm. If the section of the workpiece is rectangular, it can measure 300 mm by 300 mm in a section.

Induction heater for forging is a more efficient solution than gas, oil and muffle counterparts. Enterprises using induction heating equipment are distinguished by high quality products, maximum productivity and minimum energy costs. Induction heating, respectively, can reduce the cost of production, save production time and reduce the harmful effects on the environmental atmosphere.

Heating equipment, based on the work of which induction heating, does not have such a side effect as the formation of scales and a decarburized layer on the workpiece. Therefore, the quality of the final product is noticeably higher than that of the one that has been processed using other heating methods. The heating temperature can be regulated by means of a frequency converter, which directly affects the depth of heating.

 

ADVANTAGES OF INDUCTION HEATING UNITS

Heating units with induction heating method are the equipment:

  • WITH LESS DURATION OF THE PROCESS CYCLES THAN UNITS USING OTHER HEATING METHODS;
  • WITH CONTROLLED POWER TRANSMISSION;
  • WITH THE OPPORTUNITY OF CONTROL AND LOCALIZATION OF HEAT;
  • WITH OPPORTUNITY TO CONTROL THE TECHNOLOGICAL PROCESS;
  • WITH THE OPPORTUNITY TO CONTROL COOLING;
  • ALLOWING TO RAISE THE PRODUCTION;
  • ABILITY TO HEAVE SEPARATE PARTS OF TRAINING;
  • IMPLEMENTING OPERATIONS WITHOUT PHYSICAL CONTACT WITH BRAKES;
  • ENABLING ENERGY AND SPACE ON PRODUCTION;
  • DIFFERENT BIG ACCURACY;
  • CAPABLE ON INTEGRATION IN PRODUCTION LINES;
  • WHICH THE UNIVERSAL TEMPERATURE IS POSSIBLE.

In addition, by purchasing such units for your own production, you will significantly improve the working conditions of your enterprise's workers. The main advantage of heaters of this kind is induction heating penetrating deep into the workpiece. The main advantages follow from this.

 

INDUCTION HEATING UNITS IN OPERATION

 

DESCRIPTION OF THE HEATING PROCESS

By dint of induction heating units, the metal performs are heated efficiently. At the heart of their work is induction. Induction heating is a non-contact operation, which consists in influencing the conductors, which are metal workpieces, of high-frequency currents induced by an alternating magnetic field.

The essence of the process is as follows: the workpiece is placed in an inductor, which with the help of a generator creates around itself a powerful electromagnetic field, which induces eddy currents in the workpiece, which it also warms up.

 

UNIT ARRANGEMENT

Induction heater for forging is a functional unit consisting of the following components:

  1. THYRISTOR FREQUENCY CONVERTER;
  2. HEATING POST, SUBMITTED BY INDUCTOR, OUTLET THROTTLE AND CONDENSER BATTERY;
  3. CONTROL AND SIGNALING PANEL;
  4. HEAT EXCHANGER.

The delivery set also includes mounting accessories and operating documentation. The customer can also order a water-cooled cable and a hardening transformer, complete with equipment.

Specifications

Unit type Power supply, kW Operating frequency, kHz Power supply, PS Heating temperature *, C
IHU-100-1,0 100 1,0 TFC-100 1200
IHU -100-2,4 100 2,4 TFC -100 1200
IHU -100-8,0 100 8,0 TFC -100 1200
IHU -120-2,4 120 2,4 TFC -120 1200
IHU -160-1,0 160 1,0 TFC -160 1200
IHU -160-2,4 160 2,4 TFC -160 1200
IHU -160-8,0 160 8,0 TFC -160 1200
IHU -250-1,0 250 1,0 TFC -250 1200
IHU -250-2,4 250 2,4 TFC -250 1200
IHU -250-4,0 250 4,0 TFC -250 1200
IHU -250-8,0 250 8,0 TFC -250 1200
IHU -350-1,0 350 1,0 TFC -350 1200
IHU -350-2,4 350 2,4 TFC -350 1200
IHU -400-1,0 400 1,0 TFC -400 1200
IHU -400-2,4 400 2,4 TFC -400 1200
IHU -500-1,0 500 1,0 TFC -500 1200
IHU -500-2,4 500 2,4 TFC -500 1200
IHU -650-1,0 650 1,0 TFC -650 1200
IHU -650-2,4 650 2,4 TFC -650 1200
IHU -800-0,25 800 0,25 TFC -800 1200
IHU -800-0,5 800 0,5 TFC -800 1200
IHU -800-1,0 800 1,0 TFC -800 1200
IHU -1200-0,25 1200 0,25 TFC -1200 1200
IHU -1200-0,5 1200 0,5 TFC -1200 1200
IHU -1200-1,0 1200 1,0 TFC -1200 1200
IHU -1600-0,25 1600 0,25 TFC -1600 1200
IHU -1600-0,5 1600 0,5 TFC -1600 1200
IHU -1600-1,0 1600 1,0 TFC -1600 1200

 

WHY SHOULD TO MAKE AN ORDER AT TERMOLIT LLC?

The TERMOLIT Company provides an excellent opportunity to buy a furnace for metal treatment, the price of which will be quite affordable. You buy products directly from the manufacturer, so do not overpay large amounts of intermediaries. If you want to order special equipment of high quality, please contact Termolit LLC. The company specializes in manufacturing equipment for metal treatment that is used in industrial areas of operation with metal, and is ready to offer its customers a wide range of quality and reliable products.

We sell electric furnaces for metal processing, as well as a wide range of equipment for hardening, tempering, welding, forging and other operations. The furnace for metal treatment, the price of which will be quite affordable, is accompanied by a full set of documentation and a guarantee from the manufacturer. When executing individual orders, we take into account both the technical standards and the wishes of the customer.

 

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